Quality Management

Deviation Management

A systematic process for identifying, documenting, investigating, and resolving departures from established procedures and specifications.

What is Deviation Management?

Deviation Management
Deviation management is the systematic approach to handling any departure from approved procedures, processes, or specifications in a laboratory environment. It ensures that all unexpected events are properly documented, investigated, and resolved while maintaining product quality and regulatory compliance.

Types of Laboratory Deviations

Planned Deviations

Intentional, pre-approved departures from SOPs due to equipment unavailability, temporary process changes, or experimental variations.

Unplanned Deviations

Unexpected departures discovered during or after testing, including equipment failures, sample issues, or procedural errors.

Deviation Categories by Severity

Critical

Deviations that may affect patient safety or data integrity. Require immediate investigation and reporting.

Major

Significant departures that may impact quality but don't directly affect patient safety. Require prompt investigation.

Minor

Small departures with minimal impact on quality. Documented and reviewed during routine quality assessments.

Deviation Management Process

1

Detection & Reporting

Immediately document the deviation with who, what, when, where details

2

Initial Assessment

Evaluate severity and potential impact on results, patients, or processes

3

Investigation

Conduct root cause analysis using appropriate methodologies

4

Impact Assessment

Determine effects on affected samples, batches, or reported results

5

Corrective Action

Implement immediate corrections and long-term preventive measures

6

Documentation

Complete all deviation records with investigation findings and actions

7

Closure & Review

Verify effectiveness and close deviation with appropriate approvals

Common Laboratory Deviations

QC out of acceptable range
Sample temperature excursions
Equipment calibration failures
Missed testing timelines
Reagent expiration issues
SOP procedural errors
Documentation errors
Environmental monitoring excursions

LIMS Integration

Modern LIMS systems can automate deviation detection, trigger automatic documentation workflows, track investigation progress, and generate deviation reports for quality management review.

Need Help with Deviation Management Processes?

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